Cruise out with improved production with ceramic saddle packing

Your production plant could include cooling, stripping, distilling, absorption, or other varieties of towers however, if you truly want to optimize the processes within those towers then you should simply opt for ceramic saddle packing if you wish to ride out with enhanced production. Ceramic has outstanding heat and acid resistant properties and has a number of other advantages over other column packing material like metals and plastics.

If you belong to the petrochemical, chemicals, environmental, gas, or other allied industry that requires various kinds of towers to separate various chemicals then you will also require matching packing within those towers. The purpose of this packing is to increase the contact area inside the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or any other processes that are critical to separate various chemicals in an efficient manner. While older columns or towers used simple round rings made out of ceramic as well as other materials, newer designs now allow for greater contact area so as to boost the efficiency in the process without hiking up production costs.

The ceramic saddle shape has really shown to be an excellent design in increasing the surface area of the packing since this unique saddle shaped design offers contact areas on both the interior and outside of the saddle to increase heat transfer with minimum drop in pressure which is so vital during any process within the column or tower. Ceramic is an excellent material that has extremely high resistance to high heat as well as most organic chemicals and acids except hydrofluoric acid. The saddle design by itself has gone through several design changes over the years to improve the efficiency of the packing substantially while lowering chances of distortion or breakage should they be stacked in a tower. Saddles made from ceramic have very less porosity and water absorption features while their increased area enables them to embark on optimum processes with no need to over stack your towers with packing.

A ceramic saddle will usually come with a smooth surface while also featuring a ribbed design. These saddles possess exceptional mechanical strength and can therefore be stacked in the majority of towers without any problems. It is possible to choose from different saddle designs but one such saddle variant in the form of ceramic intalox saddles truly offers an excellent design along with superior strength to optimize your production process to a visible extent. The intalox saddle is shaped like a sea shell together with several ridges and provides excellent heat and acid resistance whilst being quite easy to stack even in deep bed towers. These saddles are very economical to produce and provide a great opportunity for you to upgrade to better packing options without upping your production costs. These saddles are generally available in sizes that range between 12 mm and 76 mm, and you can select the size and quantity of this packing based upon your particular tower specifications.

If you have remained faithful to conventional packing made out of obsolete materials then you definately should look around at packing derived from improved materials and innovative designs. It is possible to certainly ride out with enhanced production with ceramic saddle packing stacked in your cooling, distilling, stripping, or absorption towers, and others, so as to improve yields in a truly affordable manner.